C4 BioFlex: technological advance for real results
The C4 BioFlex powertrain was designed and developed to run on normal unleaded fuel (RON 95 or 98), on bioethanol with up to 85% ethanol content (E85), and on a mix of the two containing between 0 and 85% ethanol.
Developing the C4 BioFlex required work in two key areas. First, all components and parts had to tolerate contact with ethanol. Second, the engine had to function optimally regardless of the proportion of alcohol in the fuel.
Imported from Brazil, the engine features several modifications already applied to engines used locally, mainly concerning parts that come into contact with the fuel, such as rings and valve seats.
Changes were also made to the fuel circulation system, involving the tank, fuel gauge and pump module, pipes and fuel filter.
Finally, the engine software has been adapted to include new settings that adjust automatically to the alcohol content in the fuel. Each time the tank is filled, an analysis is made of alcohol content in order to select the best operating curve. During the analysis, the engine functions with “protection” settings compatible with all authorised fuel blends containing between 0 and 85% ethanol content.
Performance has been boosted in E85 mode, with maximum power of 82 kW (or 113 bhp DIN, compared with 80 kW/110 bhp DIN) still at 5,800 rpm for a 2.5% improvement and maximum engine torque of 153 Nm (up from 147 Nm), still at 4,000 rpm, for a 4% improvement.
Running on standard unleaded fuel (SP95), the engine performs practically identically to the 1.6i 16V version.
The adaptation is completely transparent for the customer, apart from the maintenance plan, with services every 20,000 km for the French market.